Replacing grill grates costs about the same as trying to restore them.
Your gas grill suffers a heavy buildup of grease and debris from repeated use. Regular cleaning can keep the mess to a minimum, but the paint will erode over time. Some people enjoy seeing a well-used grill. Others prefer the pristine look of a new grill. You can clean and repaint the inside to return an older grill to like-new condition. The process, which takes a substantial amount of time, allows you to repair or replace worn parts. Your paint job should last several years.
Instructions
Clean the Grill
1. Disassemble the grill as far as you can. Remove the grates, burner covers, ignition assembly, burners, drip pan and hood. Disconnect all gas lines, then set them aside. Remove any parts that bolt down, with a screwdriver or ratchet.
2. Spray the inside of the grill and all the individual parts liberally with an industrial grill cleaner. Allow the cleaner to remain on the pieces for 10 to 15 minutes. Do not spray the gas lines. Clean the lines with a rag and water, but don't get water in the line.
3. Scrub the pieces with a wire brush, removing all chunks and debris. Respray and continue scrubbing until the pieces are clean.
4. Inspect the different pieces for damage. Replacement parts are available at most hardware stores. Pay close attention to the burners, ignition assembly and gas lines. The covers, drip pan and various metal shelves or brackets are easily replaced. Replace parts that have holes or excessive rust.
5. Spray the pieces and the inside of the grill with a degreaser spray. Engine degreaser works well for this purpose. Use a sponge and rags to scrub the pieces to remove grease and residue. Rinse thoroughly with water. Allow the pieces to fully dry before continuing.
Paint the Grill
6. Sand all the pieces and the interior of the grill by hand. Start with 100-grit sandpaper, followed by 150-grit. Rinse off with water, then allow the pieces and grill interior to dry.
7. Place newspaper over the areas you do not want painted. Secure the newspaper with painter's tape.
8. Spray the pieces and the interior of the grill with high-temperature stove paint. You can use other types of paint if desired, as long as it's rated for 800 degrees Fahrenheit or higher. Hold the spray can 6 to 12 inches from the surface. Depress the spray button and use a sweeping motion to apply the paint. Do not paint screws, bolts, ignition assemblies or burners.
9. Allow the paint to dry according to the time frame on the canister. Apply second and third coats if desired.
10. Reassemble the grill. Remove the newspaper and tape. Allow everything to dry and set for approximately one week. After a week, run the grill on high for about 30 minutes to burn off any impurities or toxins.
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